Praucs
Consumable-Free Disinfection

CONSUMABLE-FREE DISINFECTION SOLUTIONS
FOR GOODS MANUFACTURERS

Consumable-Free Disinfection: Ensuring Top Hygiene and Food Safety in F&B Production

In food and beverage production, uncompromised hygiene is non-negotiable. Our fully automated systems prevent contamination, and ensure product safety across your operations.

 Our consumable-free odor removal and disinfection solutions for surfaces, air, and water deliver high-performance sterilization using UV, ozone, or NTP technologies without reliance on chemicals or manual labor. With seamless integration and regulatory compliance, these solutions help ensure food safety, operational efficiency, and cost savings.

High-Performance Consumable-Free Disinfection Technologies for Food and Beverage Production
image

High-performance technology: UV-based solution. User-friendly, automated operation. Fully compliant with industry safety and hygiene standards.

image

High-performance technology: Ozone-based solution. User-friendly, automated operation for room sterilization and odor removal. Fully compliant with industry safety and hygiene standards.

image

High-performance technology: NTP-based solution. User-friendly, automated operation. Fully compliant with industry safety and hygiene standards.

image

Applications: conveyor system cold rooms, bakeries, and other requirements in F&B processing plants.

image

Effortless automation and seamless integration within the production process.

Optimize Hygiene, Safety & Costs in F&B Production
  • Significantly reduce operational costs by minimizing labor, maintenance and consumables expenses
  • Prevent food contamination for uncompromised product safety
  • Achieve superior disinfection efficiency
  • Fully automated process for consistent hygiene standards
Tailored & Reliable F&B Hygiene
  • Tailored solutions: Customized to meet your specific production and facility requirements
  • Proven expertise: backed by extensive years of industry experience
  • Durable and reliable: high-quality, long-lasting solutions
  • Turnkey service and support
  • Comprehensive Audit Report for performance assurance.

Optimize Your F&B Production Hygiene!

FAQs

Looking to eliminate disinfection consumables and chemicals while reducing downtime? Find answers to common questions about consumable-free disinfection:

How can we effectively control pathogens and microorganisms in food and beverage production?

Maintaining hygiene in food and beverage production requires controlling microbial contamination across three critical areas: surfaces, air, and water.
UV-C disinfection inactivates microorganisms by damaging their DNA/RNA, preventing them from reproducing. It is effective against a wide range of microorganisms, including bacteria such as E. coli, Salmonellaand Listeria, as well as viruses, yeasts, molds, mold spores, and fungi, without the use of chemicals or heat.

  • Surfaces: UV-C disinfects conveyor belts, contact surfaces, packaging materials, and equipment surfaces to reduce contamination risks during production.
  • Air: UV-C devices installed in air tunnels, processing rooms, storage rooms, and HVAC ducts, inactivate airborne mold and bacteria, preventing cross-contamination from settling on clean surfaces.
  • Water: UV-C units provide reliable, chemical-free disinfection for process water.

Persistent odors in waste handling, cold storage, food transport vehicles, and processing rooms often comes from tiny organic particles in the air. Ozone-based air treatment is the industry standard for permanent odor removal:

  • Permanent Neutralization: Ozone acts as a powerful oxidizer, breaking the molecular bonds of odor-causing compounds, mold spores, and airborne bacteria.
  • Total Coverage: As a gas, ozone penetrates deep into porous surfaces and hard-to-reach areas where manual cleaning agents cannot reach.
  • Zero Residue: The process leaves no chemical film, ensuring that your air quality standards are met without impacting product safety.

Safety Protocol: Ozone application must be performed in unoccupied spaces, as the gas is unsafe for humans, plants, or animals during the active treatment cycle.

UV-C can be integrated at multiple critical phases throughout the production cycle. Common applications include processing rooms, cooling tunnels, conveyors, filling machines, capping areas, cutting belt, ventilation ducts, cold rooms, process water, storage areas, and packaging materials.
It is widely used for disinfection across dairies, bakeries, beverage plants, meat and poultry processing, seafood, fresh produce, catering and industrial kitchens to help reduce microbial contamination where hygiene is most critical.

UV-C light destroys the DNA/RNA of microorganisms, preventing them from reproducing.

  • It effectively inactivates bacteria, viruses, yeast, and mold.
  • Proper system design achieves a log-4 reduction of these pathogens. 99.99% effectiveness.
  • Since the process is completely dry and physical rather than chemical, germs cannot develop resistance.
  • It is a chemical-free, dry process that uses no heat or water, ensuring zero residue on products.
  • UV-C performance depends on factors such as UV dose, exposure time, distance, and production speed. Each system is configured for the specific application, whether for food and beverage production lines, bakeries, air handling systems, or other industrial environments.
  • Systems are rated for up to 16,000 operating hours, providing consistent protection before routine lamp replacement.

UV-C technology disinfects surfaces and air directly exposed to its light. It cannot reach hidden areas or penetrate through layers of dust or solid materials. For this reason, we strategically place lamps to maximize coverage on your critical zones, maintaining continuous, real-time hygiene combined with your standard sanitation methods to ensure complete coverage.

UV-C is purely physical and leaves no residues like with chemical disinfection. We calibrate the dose and exposure time precisely for your specific application.
By helping reduce microbial contamination in the production environment and on critical surfaces such as conveyor belts, cooling tunnels, and packaging materials, UV-C supports consistent product quality and safety.

UV-C system is designed with protective measures such as shielding and access protection to prevent direct exposure to UV-C radiation during operation.
Depending on the application, safety switches can provide additional protection during maintenance or access. When properly installed and operated, UV-C can be safely used in food production environments.
Our products are CE certified and fully compliant with European safety standards.

UV-C system requires minimal and simple routine maintenance to maintain the required UV dose and a reliable disinfection performance. Typical maintenance includes:

  • Inspecting the system components with regular cleaning.
  • Tracking operating hours and replacing the UV lamps at the end of their rated service life.
  • the secure housing and the flexible mounting options ensure reliable and user-friendly integration in daily operation.

UV-C can support food safety programs, including HACCP, by providing a measurable, chemical-free disinfectant to reduce microbial contamination on surfaces, in air, and in water.
When properly validated and integrated into the production process and your facility, UV-C helps maintain consistent control of microbial contamination.

UV-C cuts costs mainly by reducing the resources required for daily sanitation:

    • Chemical and water savings: less reliance on chemical agents and water-intensive cleaning.
    • Energy efficiency: uses less energy than most thermal disinfection methods.
    • Reduced waste: lower contamination means no products rejects and losses.
    • Lower labor and downtime: automated, continuous disinfection cuts manual cleaning time.

Unlike chemicals that leave residue or heat that consume energy, UV-C provides a dry, chemical-free, and energy-efficient solution.
Its greatest advantage is its continuous operation with no operators needed; it keeps your production line and facility sterile in real-time without requiring the frequent production stops needed for manual cleaning or steam sterilizat